Assembling Modules

One of the many frequent questions we get from our clients is in regards to the practicality of the size of our buildings. What is the best size, most economical solution, the best way of assembling modules together, etc? We, therefore, sometimes advise on changes to the building dimensions and/or changes to the floor plan. This is in order to help our clients to undertake more economical decisions regarding building purchase.

We, therefore, decided to shed some light on the idea of connecting modules together. In order to find the simplest possible way of describing the process, we are showing the building assembly in pictures. The example shown is a laboratory, one of our orders in the UK.

In the building industry, you grow every step of the way. The more you learn the better your knowledge and service. Specially designed building joints, a result of many years of tests and gathering experience are in use here. The steel structure is connected together. Wall panels are connected to the structure with the use of specialist construction screws. In order to strengthen the connection and in order to protect the building from damage resulting from meteorological conditions we also use a professional sealant. Sealants are particularly important to use when joining the roof. Additionally, to protect the roof, we use a membrane. This gives an additional water protection layer.

Assembling modules together is often surprising to our clients from an aesthetical point of view. Visually, the neat connection, of assembled modules, is hard to detect. You may have been wondering as to the technicality of the process and the general idea of how it’s made.

It’s not that complicated when you think about it. As you can see, the general idea is simple. It is perfecting the methods in use that is important knowledge. Connection areas which could potentially be visible are hidden with the use of decorative panels, resulting with an aesthetically pleasing contemporary look. Years of practice is letting us deepen the technical knowledge which in return help us to give you a better service and a better product.

Building Control and Regulations

Purchasing new portable building will involve dealing with the subject of building control. The subject which may seem daunting at first. After all, a new built is an exciting endeavour and it would be lovely to focus on designing and planning the aesthetical and practical side of a new office/shop/reception area etc. Planning all the fun features is generally preferable pursuit. However, other than fun, with the new building appear certain new responsibilities. We hope to convince you that with the right approach, the subject of building control does not need to be daunting.

There are two main aspects you need to be aware of regarding building control. First one is the knowledge on where to find a building control team. The second one is the knowledge on what the main job of building control is.

You can deal with finding building control team in three different ways. First option is to enquire at your local council. They can provide a building control team for you. Second option would be to use private building control team’s services. Finally, when purchasing a building from us, there is the third option. Because we cooperate with local private building control company, we can provide building control services for you. This option is most frequently chosen by our clients.

Once the choice of building control team is sorted, the rest is quite easy. The rest is mainly to follow the building control team’s advice.

Building control team’s job is focused on safety. The team works in three steps, checking the plans of the building prior assembly followed by physically checking the building after assembly and finally certifying building as safe to use.

In order to make sure that building complies with building regulations, building control team will advise on changes to the building in order to improve its safety. Their inspections are including subjects of fireproofing, fire escapes, ventilation, regulations regarding toilets and more. The requirements are set for particular structures and plenty will depend on the type of building you choose as well as location of the building. First of all, it is important to know how large the structure will be, the distance to other buildings and what will be the use of the new building. Customers coming inside the building as well as number of people working in the building on a daily basis are important factors as well. Building control team needs to determine which requirements need to be met for each building.

Right at the start of the ordering process, we make sure to ask our clients many important questions in regards to the building. This is in order to minimize additional costs and changes. Some of the most important questions are regarding building location and its use. As discussed above, we need to know what is the area around the building as well as the exact building positioning. Modular buildings can be moved to a different location and yet there are certain aspects of building architecture which may need to be adjusted or changed in certain areas. There may be the need for additional fireproofing or additional structural changes, depending on the building use and its location. We will need to take it into consideration whether additional safety requirements are to be dealt with.

Building control team will advise on the requirements. Prior building assembly the team will advise looking at the building plans. After the building assembly, building control team will visit the building site and advise whether the requirements have been met. At this point, the team may still advise on small additions to be added to the building, items such as mirrors in the toilets, glass manifestation etc., depending on the building. Items such as these can be added after the building assembly.

Finally, building control team certifies the building as safe to use under UK standards.

As you can see, the subject of building control doesn’t need to be daunting. You will have the assistance of our team and/or building control team’s through the whole process. If you feel that you would like to know more, we advise you to read through building regulation requirements or inquire at building control office.

Crane Types

In order to unload your newly purchased modular building, we will require a crane. There are generally two crane types which we recommend using. It’s either the HiAb crane or a static crane.

The following link will take you to a video showing an example of unloading one of our modular buildings. In the video, our crew is unloading the building with the use of a HiAb crane https://www.youtube.com/watch?v=zKLDKpIYg-4

During the process of unloading, the building is lifted as a whole and set in the correct position. If the building is large, it will consists of more parts. Each part of the building is then lifted separately, placed next to one another and joined together by our crew. 
We recommend using a HiAb crane over other types because HiAb is most convenient to use as well as its a cost-effective option. 

Prior to the building assembly you will be sent some information, particularly regarding the weight of your modular building. This is in order to help you choose which type of crane is required. We will always advise further if needed.

As you can see at the photo above, during unloading, a crane is equipped with a hoist lifting belt and a spread beam. These are used together in order to lift and unload a modular building. Spread beam can be supplied by the crane company or by us in some cases. Spread beam we provide, can be used in order to lift the building depending on its weight. This beam can be used up to a maximum of 4000 kg load. If the maximum load is higher, the modular building must be unloaded with the use of a crane company’s spread beam.

Other than the need for a HiAb crane, sometimes, there may be need for a static crane use instead. Most often, static crane is required in places with difficult access. Static crane may also be needed if the building is particularly heavy or large. When it comes to the process of unloading, static crane, similar to a HiAb, is equipped with a hoist lifting belt and a spread beam in order to unload a modular building. The price of a static crane use is in fact higher in comparison to a HiAb. If situation requires it though, the use of a static crane may be unavoidable.

We hope that today we brought to you the process of unloading and assembling modular building a little bit closer.

Site Preparation /plastic base/

The final option of modular building foundation which we will be discussing today is a plastic building base. It is a less popular option for the building foundation and it is often referred to as a summer house base or a shed base.

Its use is less popular but there are advantages to using it and this is why we would like to discuss it as an option. The reason why plastic building base is a less popular choice in comparison to other building foundation methods is mainly the fact that it is more suitable to use under very small buildings.

The local authority control team will advise if the surface present is suitable for construction. In comparison with traditional structures, portable buildings are less invasive which equals with less hassle in terms of planning permission. Preassessment of groundwater and soil may still in some cases be required. It is detrimental to know the type of ground surface you are planning to build on. Consequently, the first advice we give when it comes to the use of plastic building base is to check if the surface present is suitable. The better your knowledge concerning existent surface the better the chance of undertaking the right decision regarding the type of foundation.

Any potential groundwater issues need to be taken into consideration and addressed if needed. In regards to plastic building base, a correct drainage may help with water reduction in contact with the building. Plastic building base can be filled with pea gravel in order to produce a French drain which redirects water from the area. There are plenty of other solutions as well.

We always stress about the ground level. Plastic building base, as any other foundation, needs to be in level in order to avoid deterioration of the building. If the foundation is not level, parts of the buildings such as door and window frames may go out of alignment. This could then lead to issues with opening and closing windows and doors. It could also lead to leakages inside the building.

Plastic building base is often advertised as suitable to use under summerhouses, garden playhouses, bike stores, pavilions and more. We usually recommend it under smaller buildings. You can find this type of base as parking grids as well. Often present by recreation grounds, playgrounds and more. It is used to reinforce car park ground surface in order to make it easier to manage and care for the parking grounds.

When the ground surface is reinforced there will be less danger of potential issues caused by harsh weather conditions through the year, particularly by rainfalls.

Finally, plastic building base is often advertised as an eco-friendly solution. This is often based on its production process being focused on the use of recycled plastic. We recommend for everyone who considers any type of foundation to look into it more and ask questions. That way,  you will find the right type of foundation which is suitable to your needs. 

Cladding and Foundation Covering

We have been discussing some of the foundation types suitable for the portable building. Today we would like to inspire with possibilities of extending design of the building into an innovative finish of the exterior space focusing on the foundation. No matter what type of foundation you decide to choose, there are different finishes you can try in order to upgrade the design of the building to your needs.

 

Examples above are showing three main types of foundation most frequently chosen by our clients – concrete slab, concrete blocks, and jackpads/easypads. Aesthetically, the concrete slab will give you more finishing options, while the latter two will look similar to each other, in terms of leaving empty gaps under the building, hence will require other methods and materials in order to cover those gaps. Various types of cladding, with their numerous designs, include; ceramic tiles, bricks, and clinker bricks, stone, wood, and metal. An option of using flowers and plants is an additional excellent strategy to upgrade your building’s design. Below you may find examples of different cladding types.

PORCELAIN AND CERAMIC TILES

  

Tiles can be used successfully as a concrete slab finish. Tile designs range from traditional through natural looking to technologically advanced, clean and modern designs. Porcelain and ceramic are diverse materials which can be molded into varied shapes. Colors of ceramic dye, as well as methods of painting ceramics, are extremely diverse. Because color and shape of the tile can vary greatly it makes tiles an exciting method of foundation finish. If you are feeling adventurous, why not ask an experienced designer or artist to design an innovative, one-off series of tiles, designed just for your building.

BRICKS AND CLINKER BRICKS

Other than given examples here, bricks are also presented on the picture of a concrete slab foundation example at the top of this article. It is a choice often made by our clients as a foundation finish which makes bricks the most popular option for the foundation design. There is a variety of different colors and sizes of bricks you can choose from as well as the option of going for clinker bricks. If you want to go for the simplicity of bricks, it is a quick decision leaving you with a simple choice of color and size. Clinker bricks present us with a greater diversity of designs. If you are feeling adventurous and you will decide on the use of clinker bricks, you can choose from within varied styles retaining some of the visual aesthetic of a brick at the same time.

STONE

  

Stone is a type of material considered to be timeless and elegant. Concrete slab foundation is suitable for the use of stone. Variety of colors and sizes of stones makes it exciting material to go for as a foundation finish. Stone is a natural material as well and it comes in many forms. Being natural material makes stone unique. The form of a stone will need a skilled hand to lay it out. It is, therefore, one of the most expensive materials out of those we discuss. If you are going for the simplicity and elegance, the stone is a material to go for.

WOOD

  

Wooden cladding can be a powerful material choice, in terms of its possibilities. It can be used for all; concrete slab, concrete blocks and jackpads/easypads foundation finish. The versatility of shapes wood can be formed into opens up many solutions for us. Forms, sizes, and shades of wood can be used as modern, innovative designs as well as natural, rustic, unrefined styles.

It is worth considering the building surroundings in order to decide whether we use wood as an extension of the natural landscape neighboring the building or if we decide to use wood as an innovative contrast to the metal cladding of the building design. Wood may prove to be the option just right for us.

METAL

Metal cladding is one of the most if not the most diverse option to choose as a foundation finish. We can use metal cladding to cover all of the different foundation types discussed above. Design options of metal cladding are vast and could possibly give you the most contemporary finish. Aesthetically, metal cladding could serve as a solid extension of the design of a portable building already present. Portable building cladding is made of galvanized steel. Metal cladding foundation finish could also be treated as a separate external architectural element and an upgrade to current architecture of the building. Metal is associated with technology. In order to decide on the type of metal cladding, we need to look closely at colors and shapes already present within the building architecture design. If we strive for the unique finish, we may want to consider to ask an experienced designer or an architect for advice.

FLOWERS AND PLANTS

Flowers and plants can also be used as a finish to all the above foundation types. There are numerous planter designs which could be positioned on the outside of the building as a decorative and functional architectural element. We could also incorporate plants within building architecture by constructing additional fixture for plants onto building cladding. Plants can be used not only in planters, pots and on walls themselves. Plants can be planted straight into the ground and through this create an extension of the landscape surrounding the building. We will be discussing separately the subject of plants in another article.

All the methods discussed above can be mixed and matched together, depending on your needs. As an example, we can imagine mixing metal cladding with plants. There is also a possibility of extending present metal cladding with the mixture of metal and wood. Options are multiplied by the number of designs in each type of cladding material section.

Site Preparation /jackpads/easypads/

As discussed in previous articles, there are several ways of preparing the ground under a modular building. Out of the list of four, concrete base and concrete blocks have already been discussed. We are left with the last two, which are as follows; jakpads/easypads and plastic building base (often referred to as a summer house base or shed base).

Our focus goes to jackpads/easypads for the current article. Let us start by clarifying that jackpads and easypads are almost identical products made by different brands. In our opinion, both are ok to use. We do not tend to advise on brands but rather on product types. Jackpads/easypads are ready to use when bought off the shelf, similar to concrete blocks in this sense.

During the process of designing a modular building for a client, we discuss various options for ground preparation choice under a building and it is up to our client to choose his/her preference. When it comes to the use of jackpads/easypads, ground surface already present needs to be firm, so that there is no probability of a building settlement. In most cases the surface present is concrete.                                               Jackpads/easypads layout is prepared by an architect and a client is provided with the layout drawings in order to prepare the surface prior to modular building arrival.

Some of our clients are not keen on using jackpads/easypads because of aesthetic reasons. Jackpads/easypads are similar in use to concrete blocks, leaving us with much the same aesthetic outcome. This means empty gaps under the building, as you may see on the photos of examples provided. If a client sees those gaps as an issue, it could be resolved with the use of metal cladding. We will discuss more options for upgrading the aesthetics of the modular building foundation in another article.

An additional advantage of jackpads/easypads use is the possibility of combining them together with a concrete slab. It is particularly useful if there is a need for access ramp construction and/or the outside staircase. Jackpads/easypads are therefore one of the most flexible and convenient ways of preparing the surface under a modular building.

Site Preparation /concrete blocks/

Possible options as a ground base preparation under a modular building are as follows;

– concrete base

– concrete blocks

– jackpads/easypads

– plastic building base (often referred to as a summer house base or shed base)

We discussed concrete base as a ground base preparation option in one of our recent articles. Today we will be discussing concrete blocks. The main advantage of concrete blocks over the concrete base is the fact that they are ready to buy and use off-the-shelf. It means that you don’t need to worry about extensive preparation and drying process. 

Our team will advise whether concrete blocks are sufficient to use as a ground base under our building. Our architect assesses the size of the building and gives advice on the type of foundation needed.  As part of planning permission process, the local council will advise whether the ground surface present is suitable for construction. The nature of our buildings is not permanent but portable which means that in most cases there is no need for additional ground surface tests. 

Important information you need to know about concrete blocks is how to lay them down. This will be drawn out by our architect during the designing process. A contractor can then lay down concrete blocks for you. If you have some experience with this type of work, you could potentially lay them down yourself. A level of concrete blocks is most crucial and will be checked by our team prior to modular building assembly so that it can be slightly adjusted if needed. 

When concrete blocks are in use though, you are left with empty spaces under the building. Some clients are not keen on an overall aesthetical look of the building exterior when they are left with those empty spaces within the foundation of the building. For every problem, there is a solution though. You can get rid of those empty spaces. The simplest way to do that is with the use of cladding, particularly metal cladding. Another option could be with the use of plants. In a separate article, we will be discussing more extensively some of the possibilities of making the exterior of the building look more appealing. 

Our Realizations

With one click, you can find all about our previous realizations and see what we have been up to till now. We would like to share it with you. In order to see our map of realizations, you could simply click here http://efektmaps.com/ or alternatively while visiting our website ( https://kcmodularbuildings.co.uk/ ) open “Realizations” tab.

After opening map of our previous orders, you can view them collectively or separately. When you hover over a realization marked on the map, you will be able to find out details on the location of the cabins. You are also able to get an idea of what type of business, a particular cabin was used for, as well as some information on the clients. Each realization is accompanied by a photo of the cabin which can hopefully give you an idea of the design options. You can clearly distinguish what type of designs different clients settle on. This means that if you are thinking of ordering a cabin from us, our realizations could hopefully serve as a spark for your idea of the design to consider. It is worth remembering that options are many and design is your decision driven by your requirements. We adjust design to your needs. There are certain preferences and classical choices within certain groups of clients which may at times seem similar. If you take a closer look, your imagination into possibilities will open up. Have a look at examples of our orders in Germany, which are variable. Have a look at our clients in the UK which you can locate and see in real life if you wish. Have a look at other locations as well to get an idea where we’ve been. Most importantly though, with our help, you will hopefully be inspired to create your own perfect design of a modular building.

Site Preparation /concrete base/

There is a site preparation requirement prior delivery of a modular building. This requirement is ground base preparation. The purpose of this is mainly to level the ground/surface present. During the process of ordering and designing a building, we advise each client on the subject of ground base preparation. The client decides on the type of base he/she wants to choose so that architect can advise on what is needed. Depending on the size and the type of the building chosen, we will always advise on the options. There are different types of ground base preparation under construction of a modular building. We would like to discuss some of the most popular choices among our clients as well as discuss our own preferences;

– concrete base

– concrete blocks

– jackpads/easypads

– plastic building base (often referred to as summer house base or shed base)

Today, we will talk about concrete base which can be used as a ground base preparation under our portable cabins. The concrete base is our favorite choice of ground base preparation and we often recommend it to our clients. The main reason for that is the reliability of concrete base. We need to remember that weight of an empty building is spread out evenly at first, but as soon as we put furniture in, some areas within the building interior will be holding more weight and naturally putting more stress onto the foundation. This is completely natural but if for any reason, the foundation is not leveled properly, we may start noticing problems such as difficulties with shutting windows and doors. Particularly if the construction is to be undertaken on a soft ground, large slab of concrete base will prevent building foundation settlement on any of the sides resulting in preventing mentioned problems. If prepared in the right manner, the conrete base is a very stable and safe ground. When the ground base is looked at, discussed with our architect and prepared in the right manner, all potential problems with building settlement will be avoided.

Our architect will advise not only on the size and depth of the concrete slab needed but also on the class of the concrete to be used. Our client can then choose a local contractor to prepare ground base under the building and after that, we can deliver our portable building on site.

It is important to remember that you need to allow extra time for preparation of a concrete base. A contractor will use reinforcing metal mesh to hold the concrete together and then pour the concrete in, leveling the ground. Concrete will then start drying. Not only the job itself takes time but drying takes time as well, depending on the size of the building. A typical concrete base will dry for about two weeks but as already mentioned, a drying process is dependent on different factors. Particularly when low temperatures are present, we may be forced to wait longer.

There is another reason why our clients often choose concrete base instead of other ground base preparation options. While some may say concrete is not an aesthetically appealing material, when using it as your base you will not have to worry about gaps left under the structure.

If required there is also a possibility to construct concrete base together with concrete stairs and/or disable ramp. Other design ideas and requirements on the outside of the building can also be fulfilled with the use of concrete slabs if needed. 

A concrete base may seem slightly more difficult in terms of preparation when compared to other available ground base preparation methods. It is definitely more time-consuming. When prepared in the right manner though, a concrete base is a safe, long-term ground base solution. It allows you to design outside of the building as you may require and it may even turn out to be irreplaceable at times.

Even though a concrete base is a versatile and safe option it is of course not the only option and there are many who will want to fight against it. We will, therefore, be discussing other ground base preparation options in future articles.

Meet us on Google

Today, we would like to invite you to look around our office. Many clients ask us about our location because they would like to visit and talk about the possible purchase of a cabin.

While considering to buy a portable cabin, first thing clients often would like to know is what are their options. This means seeing what our cabins look like. Visiting our website is the quickest way to see examples of cabins we provide. Often the next step for a client is to see one of our cabins in reality. Our office often serves as a quick example of one of the cabins of our design simply because its easy for clients to access and possible to have a proper look around. We hope that viewing our office through google maps is a good way to give you a glimpse of the real 3D experience of our cabins before you even come here. Looking around our office through google maps, we hope, is beneficial to your idea of what to expect. It can serve as a preview before meeting with us.

We are based in Newcastle-Under-Lyme, Chesterton, Barker Street, as you can easily find out from our website. Whether you would like to arrange a meeting with us or just simply want to look around our office, there is an easy way to do that from the comfort of your home before you actually visit in person. It is to find us on google maps. We recommend using one of the two ways in order to find us on google maps. Either follow the link below or read on about the second option. Through the link, you will be able to look around the outside of the office as well as inside. The link will take you straight away to the street view in front of our office, https://www.google.co.uk/maps/place/KC+Cabins+Solutions+Ltd/@53.0348287,-2.245377,3a,75y,242.04h,90.99t/data=!3m6!1e1!3m4!1sAF1QipMKU0w5P5YD-RsWbf9Yc9hpSHeKmhA-Yx-coE7F!2e10!7i10000!8i5000!4m5!3m4!1s0x487a5d5b2fefa679:0x98c68bd0ed2c3f26!8m2!3d53.0348822!4d-2.2451538

Alternatively, you can open google maps and type in the search box “KC Cabins Solutions”, which will provide you with our address, telephone and an option to look around the office. Click on the first photo featured, below the address line, and have a browse.

Do not hesitate, give us a call and meet us in person. In the meantime, you can look around our office virtually. When you come over, we will explain how it’s been made and answer any questions you may have. After listening to your needs and expectations, we can create our proposed design. During your visit here, you will be able to look around in real life and consider any more possible questions regarding our portable cabins.

We look forward to meeting you.

Constructing Modular Building in Few Steps

Starting from the process of decision making through manufacturing and finally constructing the building, here’s a quick overview of the construction process of a modular building which comes alive in few quick and simple steps.

1. After discussing your needs for a modular structure with our team, it is agreed what will be the chosen design of the building. Decisions are being made in regards to chosen color, shape and size as well as any additional requirements of the space, such as toilet, kitchenette, canopy and more. Ready designs may be chosen from our website and discussed with each client on a case to case basis. A client can also present us with his idea of the space by producing a quick handmade sketch and we will advise on what we can offer. To make sure the chosen building is designed to match your needs it is crucial that we are informed of all the requirements during this process.

                                                                                      

2. All individual modules are then manufactured under factory conditions. Once modules are pre-engineered, the building is ready to be transported.

                                                                                                           

 

 

 

 

3. Modules are then transported from the factory site to the building site by a lorry.

 

 

 

 

 

4. Once delivered modules can be put in place. Decisions on how modules are put together are dependent on the required size of the structure. Modules are positioned either end to end (creating longer structures) or side by side (creating wider structures). It gives many possible options to our clients. A modular building may be constructed from as little as one module (which will mean it will be relatively small) and up to as many modules as needed (creating larger structure).

 

5. Modules are placed in position with the use of a mobile crane or hi-ab. The construction period is much shorter than in case of traditional structures. Once crane positioned individual modules in place our crew will make sure all the modules are joined together in a safe way. The building crew will also finish off by fulfilling any additional requests form our client.

 

 

 

 

6. Examples of additional jobs could be installing a toilet, kitchenette, canopy or floor panels. Those jobs are done on site. After that, the building is ready to be taken over by our client.

 

Modular Building Specialists

Why Choose a Secondhand Modular Building?

If you’re considering installing a modular building, either on a temporary or permanent basis, then why not see whether a secondhand modular building can provide what you need? As the UK’s leading supplier of new and used modular buildings, we can think of many reasons why opting for a secondhand building may be better for you and your business.

Here are some of the benefits of taking the secondhand option.

Cost Effective

Given the laws of supply and demand, you may think that the secondhand modular buildings market may be no cheaper than the new buildings market. However, this is not generally the case, and significant savings are often available in choosing a refurbished rather than a new building.

A Focus on Sustainability

The green buzzword shouts ever more loudly in the ears of businesses nowadays. If you work in a larger company, it’s becoming increasingly standard to see the words ‘reduce, reuse, recycle’ in an ever broader company policy. As the procurement manager, if you can save money and improve your division’s green credentials within the company, it has to be a win-win situation.

Fully Kitted Out

A new modular building involves a substantial initial cost and, once you add in the interior furnishings, security provisions and facilities, the price really begins to stack up. However, if you choose a refurbished, fully furnished secondhand modular building – where any damaged items have been replaced prior to sale – you can make huge savings on all those little extras.

New Modular Buildings – What Are They and How Do They Work?

You are likely to have come across the term “new modular buildings” quite regularly lately. However, as with many buzzwords, people often don’t know what they actually mean and become worried about asking about it, since they don’t want to come across as ignorant. Luckily, there are now numerous companies who specialise in new modular buildings and who focus specifically on keeping standards high and delivering their buildings on time every time. However, even if you find a company to construct your modular building, understanding what they actually are can still be beneficial.

What Are Modular Buildings?

Modular buildings are buildings that are constructed using individual modules. Each of these modules has been fully completed when it leaves the factory, which means the plumbing and electrics and even the carpet is already installed. You can then place the individual modules in any way you see fit, as you can also add elevators or stairs, for instance.
When a module has been completed to your specifications, it is dropped off at the location where you want it. The modules are then connected together, either by placing them side by side or by stacking them. Because each piece is completely unique, it will fit in any type of space size you have available.

What Is A Modular Office?

If you’ve ever been in a situation before where you have found yourself struggling to achieve the space that you need, you probably already know that constructing an office from scratch is a daunting and worrisome building task that can bring horrifying visions of high costs, irresponsible contractors and unforeseeable weather related delays. However, there is an alternative available, and this involves using modular offices. Modular offices, also referred to by some as a prefabricated construction are a quicker and more cost effective way to get an office where you need it as soon as you need it there, lessening your frustration and wasted time.

 

In simple terms, a modular office is a construction that has been built in a factory using the same kinds of materials that are typically utilised for traditional construction. Instead of being built in one entire piece, the modular office is broken up into individual modules that can be quickly and effectively transported and erected at any site. In most cases, anywhere up to ninety percent of the office will be built within a factor, and this includes the walls, carpeting, ceilings and electric. Once the construction of these parts is completed, the modules are then assembled on site to provide a professional looking, functional office that is capable of being expanded should you find you need just a bit of extra room.

Answering Those Modular Myths

“The buildings are low quality, temporary structures”

While this is the most important argument to address, up to a point it is also the simplest to answer. Some of the more drastic rumours would have you believe modular buildings are little more than hastily put together sheds that are barely safe for human occupation. Common sense would tell us that all buildings, modular or otherwise, share the same set of regulations and must therefore meet the same standards of quality.

“Modular construction is an unproven concept”

Often in the media, modularisation is framed as a new innovation in construction that could change all future building projects. This is also not accurate. The first recorded use of modular buildings was in the 19th century. If there was going to be a ‘modular revolution’, then, I think it’s fair to say it would have occurred by now.

“Modular buildings are all the same”

There’s no escaping the fact that modular buildings lend themselves to standardisation, and it is obviously more straightforward to manufacture identical units than a variety of different ones. However, customers are increasingly looking for buildings that cater to their specific needs and are quite understandably less interested in a ‘one size fits all’ approach.

This is why, at KC Cabins at least, most of our projects are bespoke designs catering to specific client requirements. Modular buildings can even be combined with grander architectural statements to make your building even more distinctive. That said, the building systems we have created are all based on tried and tested ideas, so in that sense I suppose all our buildings are all the same; affordable, flexible and high quality.

How Are Modular Buildings Constructed & Transported?

Modular buildings are simply any building, residential or commercial, that is constructed in a manufacturing location rather than a construction site.

The benefits of erecting a building in a factory are that the construction timeline is not impacted by the weather conditions. For example, the construction site may not be ready for the construction to begin due to freezing conditions as well as wet or flooded conditions, or it could be that the site has not been cleared and graded allowing for an appropriate level construction site.

The factory environment is indoors, climate controlled, and constructed by certified professionals in the modular building world. As with conventional construction, factory personnel are supervised by a project manager and the building is built to the necessary building codes. The building is inspected at the multiple stages of construction by a 3rd party engineering firm responsible to the council for which the building is being erected, and upon completion, is given an official seal of approval from the engineering firm. Whilst this process is taking place, the construction site is being prepared. Or in the instance of inconsistent weather, while it is either snowing or raining, the building is being constructed indoors away from all these possible distractions.

The term modular is in reference to sections of the building that are built elsewhere and delivered with flooring, wall covering, electrical, and mechanical components complete to its eventual destination i.e. the site of construction. The modules are transported ‘over the road’ by a transportation company, and the type and size of the modular building will determine how it will be placed and delivered.

For example, a modular building that is 24’ x 60’ will consist of two 12’ x 60’ modules and will require two transportation vehicles. Therefore, a 36’ x 60’ modular building will be made of up three 12’ x 60’ modules and require three transportation vehicles for delivery. It’s as simple as that!

When to Use Modular Buildings: Three Things You Need to Know

  1. Flexibility

In an economic climate of constant change, organisations must make sure that all aspects of their business operations are flexible, this way they can adapt at a moment’s notice to take advantage of potential opportunities and stay competitive. Re-locatable real estate assets make your organisation even more agile. KC Cabins Solutions gives your organisation the capability to disassemble, relocate or refurbish the modules to meet personal requirements. You can contract and expand space quickly by adding or taking out modules. Modular construction also reduces disruption to your operations, surrounding buildings as well as the environment.

  1. Maximise Your Allocated Budget

KC Cabins Solutions offer incredible productivity and cost gains on your project. For example, modular construction bids typically include all of the mechanical, plumbing, electrical, and structural sealed plans as part of the package, which provides excellent savings to clients on their architectural costs. In addition, KC Cabins have established relationships with vendors and suppliers as well as the ability to purchase materials in larger quantities and at a competitive price. Off-site construction reduces labour and supervision costs as our skilled workers build modular buildings at a fixed price. You also avoid conflicts with scheduling trades and other delay issues.

  1.  Use Modular When you Value Better Construction Quality

Modules constructed off site must meet the same building codes and regulatory requirements, such as IRC or IBC, as other types of construction. However, KC Cabins techniques make the modules much stronger than conventional construction. Each module undertakes a strict engineering process to make sure that the section can withstand transportation to the site and when guided onto the foundations. Storage of the materials in a climate-controlled environment also keeps them safe from deterioration or damage from moisture, extreme temperatures and other elements. Skilled workers build the modules on tables, guaranteeing consistent precision in the work place. Builders assemble the modules on site with strict adherence to local, state and national building code requirements.

Building Regulations & Planning Permission

What do Portable Buildings Require in Order to Comply with Building Regulations & Planning Permission?

Anyone interested in building and purchasing a building work has a compulsory responsibility by law to ensure the work complies with the relevant regulations and that they use an approved Building Control Service. This includes the installation of a modular building system whether it is new or 2nd hand.

The Difference Between Building Regulations and Planning Permission

Abiding by building regulations and receiving planning permission are both very different matters. Building regulations set the bar for design and construction of buildings. Planning permission is used to guide the way towns, cities and the countryside are developed. Planning takes into account the external appearance and the impact the development will have on the local area. The building regulations are a set of standards for design and construction which apply to most new buildings and many alterations to existing buildings. This ensures buildings, including modular and portable buildings, are manufactured to an approved standard. They cover various parts including structural elements, fire safety, ventilation and the energy use of the building.

If you are purchasing and organising the supply and installation of a modular building personally, the responsibility for approval of the building regulations will be yours. If you are employing a contractor the responsibility will usually be with that company, however, you should confirm this position at the very beginning. You should also be aware that if you are the owner of the building, it is ultimately you who may be served with an enforcement notice if the work does not comply with the regulations.

The Building regulations consist of various parts. Each part is lettered and deals with a specific requirement. These are as follows:

Part A: Structural

Part B: Fire safety
Part C: Resistance to contaminants and moisture
Part D: Toxic substances
Part E: Resistance to sound
Part F: Ventilation
Part G: Sanitation hot water safety and water efficiency
Part H: Drainage and waste disposal
Part J: Heat producing appliances
Part K: Protection from falling
Part L: Conservation of fuel and power
Part M: Access to and use of building
Part N: Glazing safety
Part P: Electrical safety

Modular Building

What is a Modular Building?

What is a Modular Building?

Modular buildings, offices, etc. are erected from two or more individual steel-framed modules. Modules are connected end to end, side to side and in multiple storeys to generate buildings of size and configuration to suit the individual requirement. The individual modules are delivered to site fully fitted out, in preparation to be craned into the correct place and installed efficiently and as fast possible. Accommodate from one to 10,000 or more people in a high quality modular building. All modular building systems from KC Cabins meet all permanent building regulations, providing versatile buildings suitable for long-term use. They can accommodate large numbers of people and are designed to meet all customers’ specific requirements. They are widely used by schools, universities or business of all local authorities, hospitals and healthcare providers.

Modular construction is rapidly being recognised as the best sustainable solution to the environmental challenges of modern construction. What’s more, because a modular building is made up of individual modules, it can very easily and safely be expanded, be reduced in size or reconfigured to fulfil your ever changing requirements.

Modular buildings may be used for long-term, temporary or permanent facilities, such as construction camps, schools and classrooms, civilian and military housing, and industrial facilities. Modular buildings are used in remote and rural areas where conventional construction may not be reasonable or possible, for example, the Halley VI accommodation pods used for a BAS Antarctic expedition. They can also be used in areas that have weather concerns, such as hurricanes.

Modular components are typically constructed indoors on assembly lines. Modules’ construction may take as little as ten days but more often one to three months. Completed modules are transported to the building site and assembled by a crane. Placement of the modules may take from several hours to several days.